Please see T-SB-0026-22 (Link Needed)
Introduction:
Some 2019 – 2021 model year RAV4 Hybrid vehicles may exhibit a MIL ON condition with one or both of the following Diagnostic Trouble Codes (DTCs) stored:
* P0AA649 (Hybrid/EV Battery Voltage System Isolation Internal Electronic Failure)
* P1C8049 (Hybrid/EV Battery Voltage System Isolation [Rear Motor Area] Internal Electronic Failure)
The vehicle may also exhibit static or distortion when listening to AM radio. These conditions may be caused by corrosion on the high-voltage wire harness below the vehicle at connector Y6 at Motor Generator Rear (MGR) or dirt and debris inside the connector. Follow the Repair Procedure in this bulletin to address these conditions.
APPLICABLE WARRANTY:
This repair is covered under the Toyota Basic Warranty. This warranty is in effect for 36 months or 36,000 miles, whichever occurs first, from the vehicle’s in-service date. Warranty application is limited to occurrence of the specified condition described in this bulletin
Repair Procedure:
1. Confirm the condition exists.
A. Using Techstream, run a Health Check and confirm one or both of the following DTCs are present:
* P0AA649 (Hybrid/EV Battery Voltage System Isolation Internal Electronic Failure).
* P1C8049 (Hybrid/EV Battery Voltage System Isolation [Rear Motor Area] Internal Electronic Failure).
Are either or both DTCs listed above present or is there AM radio static/distortion?
YES — Continue to substep B.
NO — This bulletin does NOT apply. Continue diagnosis using the applicable Repair Manual.
B. Disconnect the Y6 connector at the MGR and inspect for corrosion, dirt, or debris. Is dirt, debris, or corrosion present?
YES — Continue to step 2.
NO — This bulletin does NOT apply. Continue diagnosis using the applicable Repair Manual.
2. Check connector housing of the MGR. Is the chamfer or a further inner part corroded as shown?
YES — Continue to step 3.
NO — Go to step 4.
3. Replace the Cable, Motor, No. 2.
A. Remove Cable, Motor, No. 2 rear traction motor
B. Install NEW Cable, Motor, No. 2 from rear traction motor.
4. Replace the HV Floor Under Wire.
A. Remove the HV Floor Under Wire.
B. Install the HV Floor Under Wire.
5. Using Techstream, run a Health Check to verify DTCs P0AA649 and P1C8049 are no longer present.
6. Test-drive the vehicle to ensure the condition no longer exists and the vehicle exhibits proper operation.
Introduction:
Some 2019 – 2021 model year RAV4 Hybrid vehicles may exhibit a MIL ON condition with one or both of the following Diagnostic Trouble Codes (DTCs) stored:
* P0AA649 (Hybrid/EV Battery Voltage System Isolation Internal Electronic Failure)
* P1C8049 (Hybrid/EV Battery Voltage System Isolation [Rear Motor Area] Internal Electronic Failure)
The vehicle may also exhibit static or distortion when listening to AM radio. These conditions may be caused by corrosion on the high-voltage wire harness below the vehicle at connector Y6 at Motor Generator Rear (MGR) or dirt and debris inside the connector. Follow the Repair Procedure in this bulletin to address these conditions.
APPLICABLE WARRANTY:
This repair is covered under the Toyota Basic Warranty. This warranty is in effect for 36 months or 36,000 miles, whichever occurs first, from the vehicle’s in-service date. Warranty application is limited to occurrence of the specified condition described in this bulletin
Repair Procedure:
1. Confirm the condition exists.
A. Using Techstream, run a Health Check and confirm one or both of the following DTCs are present:
* P0AA649 (Hybrid/EV Battery Voltage System Isolation Internal Electronic Failure).
* P1C8049 (Hybrid/EV Battery Voltage System Isolation [Rear Motor Area] Internal Electronic Failure).
Are either or both DTCs listed above present or is there AM radio static/distortion?
YES — Continue to substep B.
NO — This bulletin does NOT apply. Continue diagnosis using the applicable Repair Manual.
B. Disconnect the Y6 connector at the MGR and inspect for corrosion, dirt, or debris. Is dirt, debris, or corrosion present?
YES — Continue to step 2.
NO — This bulletin does NOT apply. Continue diagnosis using the applicable Repair Manual.
2. Check connector housing of the MGR. Is the chamfer or a further inner part corroded as shown?
YES — Continue to step 3.
NO — Go to step 4.
3. Replace the Cable, Motor, No. 2.
A. Remove Cable, Motor, No. 2 rear traction motor
B. Install NEW Cable, Motor, No. 2 from rear traction motor.
4. Replace the HV Floor Under Wire.
A. Remove the HV Floor Under Wire.
B. Install the HV Floor Under Wire.
5. Using Techstream, run a Health Check to verify DTCs P0AA649 and P1C8049 are no longer present.
6. Test-drive the vehicle to ensure the condition no longer exists and the vehicle exhibits proper operation.